Advantages

• the condition of the equipment and its lubricant is preserved 
• the consumption of lubricants is minimised.

Objectives

• Reduction of the production stoppages, and of the costs of interventions by planning the maintenance actions
• Optimization of oil drain frequencies
• Monitoring (without disassembling nor stop) of the state of the machine, and of the residual properties of the lubricant.
• Detection of anomalies by monitoring the oil and its contents :
  premature wear of a machine element,
  pollution (water, mixture of products, solid pollutants, dust,…)
• Customized diagnosis carried out by lubrication experts
• Importation of all the results and their comments into TIG software.
• History of the previous results allowing to monitor the changes or evolutions,

KITS / STANDARDS :

Kits of analyses dedicated to the various families of industrial oils:

• CLASSIC: General analysis for industrial oils, hydraulic, circulating, compressors and reducers.
• TURBINE : Turbine oil
• FRIGO: Refrigerating machine compressor oil
• TRANSFO : Transformer oil
• CALO: Heat transfer
• TREMPE : Quenching oil
• HFC: HFC-type non-inflammable hydraulic oil
• PARTIC: Particle counting
• SOLUBLE: soluble cutting oil

Option analyses linked with a standard:

• VI: Viscosity index and viscosity @ 100°C
• OPTIC: Microscopic analysis: nature and relative size of the solid particles. Provision of the photo of the filter used in the measurement
• AIR: Foaming and air release

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Choosing a diagnosis that is easy to use

The user is in contact with the person in charge of his sector whose job it is to select the machines needing to be monitored by analysis.
Each item of equipment will be clearly identified by customer specific markers.

The ANAC Indus  team sets up then a specific data base and is responsible for supplying the customer with bottles, identification labels and monitoring memorandum sheets.

Accurately retranscribed analysis results

The results of analysis enable one to prepare the decisions concerning intervention while helping to cut consumption, shrink down costs, simplify maintenance and improve productivity.

• 2 diagnosis levels: on a characteristic-by-characteristic basis and overall
• Diagnosis expressed by a colour based on traffic lights: Green (OK), Orange (needs to be monitored) and Red (serious anomaly)
• Comments on the analysis carried out by the applications engineer: personalised as a function of the environment (background, machine and type of industry)
• Display of the evolution of the characteristics analysed
• Display of the background of the 10 previous analysis
• Faxing or e-mailing of Orange or Red results
• Consultation of analyses on the ANAC Internet server
• Loading of analyses, diagnoses and comments onto the TIG® XP 5 maintenance software
• Sheets listing results and comments